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Improving Sustainability and Reducing Waste in Manufacturing

By 
Keslio Team
3
 minute read  
|  
November 6, 2024
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Sustainability is being embraced by different sectors and industries worldwide. A spotlight shines on the need for sustainability and more businesses are increasing their focus and capacity on improving their sustainability. This change can be attributed to increasing awareness and the rising pressure and demand from consumers and regulatory bodies seeking action and better practices in this changing environment. 

The manufacturing industry finds itself in a critical position that can make impactful changes within its own practices and across the supply chain. Given the waste it produces and the resources it consumes, the industry can make a difference through adopting different practices, innovations, and systemic changes.

Why do we need this now?

Improving sustainability and reducing waste in manufacturing is not just an environmental necessity but an economic and ethical imperative that impacts value chains worldwide. With policies being built to ensure proper due diligence and sustainable practices across supply chains, manufacturers need to prepare for these new regulations by embracing sustainability. This will not only improve their own operations but also strengthen relationships with their stakeholders.

Practices

Manufacturers are able to reduce waste and strengthen their sustainability through different practices, ranging from optimizing their supply chain to making use of technology and innovation.

Supply Chain Optimization

Manufacturing can lead to large amounts of waste. Thus, companies need to rethink their processes in order to make these more eco-efficient. Improving quality management can reduce rework. This also decreases costs, raw material consumption, and waste generation. Through quality management, companies can ensure more goods go out of the production line and right to their consumers. Aside from reducing waste through proper quality control and management, lean manufacturing, or identifying and eliminating non-value-adding activities, can also support waste reduction and management initiatives and improve the efficiency, effectiveness, and productivity of the supply chain.

In addition, a sustainable supply chain ensures suppliers that they adhere to environmental standards and proper working conditions, thus not only reducing waste, but improving the health and safety of others.

Circular Economies

Circular business models, or practices that reduce waste and encourage its reuse and recycling, can extend the life cycle of resources and reduce the need for virgin raw materials. Redesigning systems that encourage the reuse of waste can help accelerate sustainability targets of both the manufacturer and their customers. In addition, implementing systems for reusing materials, such as recycling water and recovering heat, can significantly reduce resource consumption and environmental footprint.

By considering end-of-life scenarios, manufacturers can ensure that products are not only less damaging to produce but also easier to recover, recycle, or dispose of in an environmentally friendly manner.

Product Design and Packaging

Beyond improved supply chain management systems, changes to design processes can drive significant improvements in sustainability. Rethinking product design, packaging, and the use of new materials can steer the production and use of products that yield less waste and harm on the environment. 

Designing for the environment means considering the environmental impacts of products at all stages of their lifecycle. This includes designing for disassembly to facilitate recycling and using fewer toxic materials. Manufacturers can practice redesigning products by encouraging more clients to adopt sustainable manufacturing systems and rethink how their products can be made with better materials. Developing and using materials that are more durable, recyclable, or have a lower environmental impact can improve the sustainability of manufactured goods.

Technology and Innovation

Technology plays a crucial role in enabling sustainable manufacturing practices. Automating processes can help improve precision, thus reducing material waste and increasing efficiency. Technology can also contribute to energy efficiency by streamlining processes and reducing the need for heating, cooling, and lighting. Utilizing climate tech and renewable energy can help cut down on costs and strengthen energy efficiency in the future. Furthermore, using sustainability software such as carbon accounting tools or supplier engagement software can strengthen sustainability across the company.

The integration of these technologies into manufacturing not only fosters sustainability but also drives innovation and competitiveness. As these technologies continue to evolve, their adoption will likely become more widespread, further embedding sustainability into the core of manufacturing processes. 

Conclusion

By embracing eco-efficient practices, investing in climate tech and innovative systems, and making changes to supply chain practices, manufacturers can significantly diminish their environmental impact while enhancing profitability and competitiveness. The road towards sustainability is complex, but with concerted effort and collaboration across sectors, it promises a greener future.

At Keslio, we are deeply passionate about sustainability, equipping us with the expertise and extensive network needed to guide clients through their sustainability journey effectively and efficiently. Our expertise is particularly valuable for companies looking to embed sustainability practices into their businesses and investors looking to integrate ESG and impact into investment portfolios. To learn more about how Keslio can assist your organization on its sustainability journey, please don't hesitate to get in touch with us.

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